Solar Panel Pallet Specifications
Complete technical specifications for standard and custom solar panel pallets
Quick Reference Guide
Common solar panel pallet sizes and their typical applications
| Pallet Type | Dimensions (L×W×H) | Load Capacity | Panel Count | Best For |
|---|---|---|---|---|
| Standard 48"×96" | 48" × 96" × 6" | 3,000 lbs | 20-30 panels | Residential installations |
| Standard 48"×80" | 48" × 80" × 6" | 2,500 lbs | 16-24 panels | Smaller commercial projects |
| Custom 60"×120" | 60" × 120" × 8" | 4,500 lbs | 30-45 panels | Large commercial installations |
| Oversized 72"×144" | 72" × 144" × 10" | 6,000 lbs | 50-70 panels | Utility-scale solar farms |
| Bifacial Special | 48" × 96" × 12" | 3,500 lbs | 15-25 panels | Bifacial solar panels |
Standard Pallet Specifications
Detailed specifications for our most common pallet configurations
Standard 48" × 96"
Most popular residential size
Custom Oversized
Built to your specifications
Pallet Types by Application
Choose the right pallet type for your specific solar panel installation
Residential Installation Pallets
- 48" × 80" standard size
- 48" × 96" extended capacity
- Lightweight design for easy handling
- Fits standard delivery trucks
Commercial Project Pallets
- 60" × 120" high capacity
- Reinforced corner protection
- Forklift-optimized design
- Stackable for warehouse storage
Utility-Scale Solar Pallets
- 72" × 144" maximum size
- Steel frame construction
- Heavy-duty 8,000 lb capacity
- Crane lifting points included
Technical Details & Materials
Engineering specifications and material standards for all pallet types
Materials & Construction
Wood Construction
- • Heat-treated hardwood (ISPM-15 certified)
- • Kiln-dried lumber (moisture content <19%)
- • Grade A lumber for structural components
- • Stainless steel fasteners and hardware
Steel Frame Construction
- • Galvanized steel frame (powder-coated finish)
- • 16-gauge steel minimum thickness
- • Welded joints for maximum strength
- • Corrosion-resistant hardware
Glass Protection Systems
- • High-density foam padding (2" thick)
- • EPDM rubber edge protection strips
- • Corner guards and impact absorbers
- • Moisture-resistant protective wrapping
Load Testing & Certifications
Structural Testing
- • ASTM D6039 compliance testing
- • Dynamic load testing (2x static capacity)
- • Edge crush strength testing
- • Fatigue testing (1,000+ load cycles)
International Certifications
- • ISPM-15 phytosanitary treatment
- • FDA food-grade materials (when applicable)
- • REACH compliance for EU markets
- • CSA certification for Canadian shipments
Quality Standards
- • ISO 9001:2015 quality management
- • Third-party inspection available
- • Full traceability documentation
- • 100% pre-shipment inspection
Custom Specification Options
We can customize any aspect of your solar panel pallets to meet specific requirements
Custom Dimensions
Any size from 24" to 144" length and width
Load Capacity
Engineered for loads from 1,000 to 10,000+ lbs
Material Options
Wood, steel, aluminum, or hybrid construction
Special Features
Lifting points, ID tags, climate protection
Need Custom Specifications?
Our engineering team can design pallets to meet your exact requirements. Get a custom quote today.